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Engineered Coatings

Stork Cellramic specializes in the application of coatings to new and worn machine parts. Using various engineered coatings we are able to improve the performance of new and existing parts. We are able to bring worn diameters back into OEM tolerances, often enhancing the original parts' performance and durability.

Stork's surface treatments provide exceptional durability, wear, corrosion and high temperature resistance to ensure maximized productivity and minimal downtime. We also develop high performance coatings to provide durable surfaces for machine parts such as rolls, guides, ink pans, etc. These coatings can create a low coefficient of friction and/or gripping surface and do not allow adhesives and other materials to stick or adhere. 

Stork Cellramic's Engineered Coatings provide specific surface enhancements for a variety of industrial applications and our technical staff is available to discuss all your coating needs.  Call us for solutions to your wear, slipping, and sticking problems.

Below in the chart you will find a sample of some of the different coatings we offer and their characteristics.

ALLOY

Coating Characteristics Hardness  Applications
S-50 Ni/Cr/Mo/W alloy with exceptional corrosion resistance

40 Rc  (typical)

Gate valves, paper rolls, pump housings, boiler tubes, impellers
A-51  400 Series stainless steel combines good wear resistance with corrosion resistance 30 Rc  (typical) Dimensional restoration of worn parts, sleeves, impellers, shafts
P-52 Nickel Chrome alloy well suited to protect against corrosive gasses and oxidizing atmospheres 58 Rc  (typical) Dimensional restoration of worn parts, pump sleeves
P-54 300 Series stainless steel combines good corrosion resistance with wear resistance 85 Rb  (typical) Resurfacing of printing, paper, and pulp equipment
A-55 Al Bronze alloy with excellent resistance to cavitation; excellent machinability 83 Rb  (typical)  Pump impellers, housings and castings, soft bearing surfaces
S-70 Co/Cr/W alloy recommended for metal-to-metal wear, erosion (also high temperatures) 50 Rb  (typical) Extruder screws, valve seats, various pump components, knife blades


CERMET

Coating Characterstics  Hardness Applications
P-31
Carbide coating resistant to fretting, abrasive and erosive wear 72 Rc(typical) Exhaust fans, mixing screws, augers, cams, pump housings, traction rollers
P-32
 Similar to P-31 but more suitable for high impact applications 69 Rc(typical) Chip breakers, conveyor parts, clutches, brakes, augers
P-40
 Carbide coating with excellent wear in corrosive and erosive environments at higher temperatures 68 Rc  (typical) Interior of chemical pump housings, exhaust valves, valve seats
S-40 Similar to P-40 but superior density, hardness & ductility. Suitable for high temperature applications 72 Rc  (typical) Hot section components for aerospace and stationary turbines (e.g. spring clips, lug bands, blades & vanes)


 
CERAMIC

Coating Characteristics  Hardness Applications
P-08 Excellent wear resistance and low friction when in contact with fibrous materials such as paper and yarn  60 Rc (typical) Thread guides, Godet rolls, draw rolls, guide bars, idler rolls, folding boards, plow noses
P-11 Combines high dielectric strength with excellent resistance to abrasive wear, cavitation and particle erosion 65 Rc (typical) Insulation for heating elements, soldering tips, corona treater rolls, welding fixtures, electrical instruments
P-14 Extremely hard coating resistant to sliding and abrasive wear and various types of corrosion; can be finished to 10 RMS or better  72 Rc (typical) Bearing surfaces, pump components (e.g. seals), printing rolls, wire drawing capstans, friction clutches
P-26 Excellent Thermal Barrier Coating (TBC) with good thermal shock resistance; is resistant to hot gas 50 Rc (typical)  Hot section components for gas turbines for aerospace and power generation, induction coils, heat treat fixtures

 

DuPont®  FLUOROPOLYMER MATERIALS

Coating Characteristics  Hardness Applications
P-08D Ceramic/DuPont® fluoropolymer materials coating combining excellent wear resistance with low coefficient of friction.  66 Rc (typical) High wear applications (e.g. stationary turn bars)
P-08DH

This is the high release version of the P-08D coating.  It offrs excellent release to a wide variety of materials (excluding glues/adhesives) as well as corrosion resistance. 

60 Rc (typical) Heat seal bars, vacuum screens, and ink pans
P-14NGD Ceramic/DuPont® fluoropolymer materials coating with is ground to a mirror like finish (better than 10 Ra) combining excellent wear resistance with low coefficient of friction  72 Rc (typical) High wear applications (e.g. various idler rolls)
T-06T Durable fluorocarbon coating that has been approved for applications involving food contact.  In has excellent wear and release properties as well as chemical resistance Varies Cookie die rolls, cheese molds, funnels, and cutting blades 


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