Engineered Coatings
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Stork Cellramic specializes in the application of coatings to new and worn machine parts. Using various engineered coatings we are able to improve the performance of new and existing parts. We are able to bring worn diameters back into OEM tolerances, often enhancing the original parts' performance and durability.
Engineered coating applications and benefitsStork's surface treatments provide exceptional durability, wear, corrosion and high temperature resistance to ensure maximized productivity and minimal downtime. We also develop high performance coatings to provide durable surfaces for machine parts such as rolls, guides, ink pans, etc. These coatings can create a low coefficient of friction and/or gripping surface and do not allow adhesives and other materials to stick or adhere.
Stork Cellramic's Engineered Coatings provide specific surface enhancements for a variety of industrial applications and our technical staff is available to discuss all your coating needs. Call us for solutions to your wear, slipping, and sticking problems.
Bestselling industrial coatingsIn the chart below you will find a sampling of some of the different coatings we offer and their characteristics.
Download: View Engineered Coating brochure (.pdf) Technical articles on Engineered Coatings: |
Stork Cellramic, Inc. |
ALLOY COATINGS
| Coating | Coating Characteristics | Hardness | Coating Applications |
| S-50 | Ni/Cr/Mo/W alloy coating with exceptional corrosion resistance |
40 Rc (typical) |
Gate valves, paper rolls, pump housings, boiler tubes, impellers |
| A-51 | 400 Series stainless steel coating combines good wear resistance with corrosion resistance | 30 Rc (typical) | Dimensional restoration of worn parts, sleeves, impellers, shafts |
| P-52 | Nickel Chrome alloy coating well suited to protect against corrosive gasses and oxidizing atmospheres | 20 Rc (typical) | Dimensional restoration of worn parts, pump sleeves |
| P-54 | 300 Series stainless steel coating combines good corrosion resistance with wear resistance | 85 Rb (typical) | Resurfacing of printing, paper, and pulp equipment |
| A-55 | Al Bronze alloy coating with excellent resistance to cavitation; excellent machinability | 83 Rb (typical) | Pump impellers, housings and castings, soft bearing surfaces |
| S-70 | Co/Cr/W alloy coating recommended for metal-to-metal wear, erosion (also high temperatures) | 50 Rb (typical) | Extruder screws, valve seats, various pump components, knife blades |
CERMET COATINGS
| Coating | Coating Characterstics | Hardness | Coating Applications |
| P-31 |
Carbide coating resistant to fretting, abrasive and erosive wear | 60 Rc(typical) | Exhaust fans, mixing screws, augers, cams, pump housings, traction rollers |
| P-32 |
Similar coating to P-31 but more suitable for high impact applications | 69 Rc(typical) | Chip breakers, conveyor parts, clutches, brakes, augers |
| P-40 |
Carbide coating with excellent wear in corrosive and erosive environments at higher temperatures | 60 Rc (typical) | Interior of chemical pump housings, exhaust valves, valve seats |
| S-40 | Similar coating to P-40 but superior density, hardness & ductility. Suitable for high temperature applications | 72 Rc (typical) | Hot section components for aerospace and stationary turbines (e.g. spring clips, lug bands, blades & vanes) |
CERAMIC COATINGS
CERAMIC COATINGS
| Coating | Coating Characteristics | Hardness | Coating Applications |
| P-08 | Excellent wear resistance and low friction coating when in contact with fibrous materials such as paper and yarn | 60 Rc (typical) | Thread guides, Godet rolls, draw rolls, guide bars, idler rolls, folding boards, plow noses |
| P-11 | Combines high dielectric strength with excellent resistance to abrasive wear, cavitation and particle erosion | 65 Rc (typical) | Insulation for heating elements, soldering tips, corona treater rolls, welding fixtures, electrical instruments |
| P-14 | Extremely hard coating resistant to sliding and abrasive wear and various types of corrosion; can be finished to 10 RMS or better | 72 Rc (typical) | Bearing surfaces, pump components (e.g. seals), printing rolls, wire drawing capstans, friction clutches |
| P-26 | Excellent Thermal Barrier Coating (TBC) with good thermal shock resistance; is resistant to hot gas | 50 Rc (typical) | Hot section components for gas turbines for aerospace and power generation, induction coils, heat treat fixtures |
DuPontŪ FLUOROPOLYMER MATERIALS COATINGS
| Coating | Coating Characteristics | Hardness | Coating Applications |
| P-08D | Ceramic/DuPontŪ fluoropolymer materials coating combining excellent wear resistance with low coefficient of friction. | 66 Rc (typical) | High wear applications (e.g. stationary turn bars) |
| P-08DH |
This is the high release version of the P-08D coating. It offrs excellent release to a wide variety of materials (excluding glues/adhesives) as well as corrosion resistance. |
60 Rc (typical) | Heat seal bars, vacuum screens, and ink pans |
| P-14NGD | Ceramic/DuPontŪ fluoropolymer materials coating with is ground to a mirror like finish (better than 10 Ra) combining excellent wear resistance with low coefficient of friction | 72 Rc (typical) | High wear applications (e.g. various idler rolls) |
| T-06T | Durable fluorocarbon coating that has been approved for applications involving food contact. In has excellent wear and release properties as well as chemical resistance | Varies | Cookie die rolls, cheese molds, funnels, and cutting blades |